Automated Pallet Handling from Goods-In to Goods-Out

Autonomous mobile robots make it easy for companies to take the first step towards automation. AMRs connect different storage and production areas and supply work stations and production lines just in time. They navigate autonomously through the halls and can be installed without any construction measures. An excellent example of this is the Open Shuttle Fork – an AMR with an integrated electric lifter, 3D obstacle detection and minimum space requirements. The AMR transports pallets, frames, racks and special load carriers weighing up to 1,300 kg (2,866 lb) and can also pick up and deposit them at heights of 0 to 1,200 mm (0 to 47 in).

Picking robots for pallets are fit to master many challenges in retail and, above all, in the food industry. In these sectors, the challenges for retailers are manifold: the variety of items, packaging types and sizes, different store structures and order quantities, not to mention the physical strain on personnel. Fully automated picking by robots makes it possible to supply stores quickly and efficiently. The innovative picking and palletizing robot RUNPICK (Robotic Universal Picker) was specially developed for the food retail industry, but it can also be used in all other logistics sectors. It picks pallets or roll containers, thus processing the entire product range fully automatically. RUNPICK is a particularly efficient palletizing robot because it can pick and place multiple items in a single movement.

Manual depalletizing of heavy containers in the goods-in area often means considerable physical strain for employees. Automation solutions can make processes more efficient and more ergonomic. Robots depalletize mixed or unmixed pallets and prepare items to be put away in the storage system. Cartons and standard containers can also be processed simultaneously. In addition, automated systems in the goods-out area contribute to the efficient assembly and stabilization of shipping pallets.

Stacker cranes enable fast, precise and safe storage and retrieval of pallets. They significantly increase efficiency and storage capacity as they work around the clock and make optimum use of the available space. Modern stacker cranes are often equipped with sensors, control systems and interfaces to warehouse management software, allowing seamless integration into existing logistics processes. With the Evo Crane, pallets weighing up to 1,500 kg (3,300 lb) can be stored and retrieved at heights of up to 30 meters (98 ft) – making optimum use of available storage space.

Conveyor systems connect production lines with storage or shipping areas and automatically transport, buffer and position pallets. Driven roller conveyors, chain conveyors, lift tables or turntables are adapted individually to the customer’s material flow. Pallet conveyor systems ensure a constant flow of goods and can also be optimally combined with AMRs, storage systems or robots. Powerline is a pallet conveyor system that features extraordinary efficiency and maximum availability. It is made up of modular building blocks and can be rapidly put into operation.