Automatic storage systems for efficient fulfillment

Shuttle system or mini load for your ASRS? There are many options for automated small parts warehouses. What is important is not the technology, but the answer to the question: Does the system ideally support your logistics processes? Our shuttle systems are so much more than just an ASRS. They integrate important processes and applications such as picking, buffering, sequencing of both goods and orders as well as supplying work stations. All this makes the automated storage system the cornerstone of modern logistics processes. As a pioneer and leading supplier of shuttle systems, our smart solutions have the answers to today’s demands and trends in intralogistics. Our portfolio is rounded off by a selection of stacker cranes and rapid buffer towers.

OSR Shuttle™ Evo optimizes processes in production and distribution

The OSR Shuttle™ Evo is an automated small parts warehouse that securely stores various types of goods or raw materials in a space-efficient manner. Various sizes of containers, cartons and trays with loads of up to 50 kilograms (110 lb) can be stored multi-deep or stacked in the shuttle system. This is what makes the OSR Shuttle™ Evo the heart of intelligent and efficient processes in production and distribution. The flexibility of the shuttle system is what allows it to handle so many different processes, such as:

  • Storing raw materials, goods, stock and overstock
  • Picking customer-specific orders
  • Buffering orders or semi-finished products
  • Replenishing automated and manual picking areas
  • Supplying production lines or assembly areas
  • Sequencing goods and orders

Would you like to learn more about how our OSR Shuttle™ Evo could be used in your logistics processes? Drop our experts a line.

Did you know...
The LED strip on the OSR Shuttle™ Evo is both a status indicator and a design element. More than 16 million colors can be configured. Let the OSR Shuttle™ Evo shine brightly in your company colors.

Proven shuttle system for many applications and industries

More than 400 of our shuttle systems are up and running worldwide, for example, in the automotive industry, in pharmaceutical wholesaling and healthcare, in online retail, in food retail or the textiles and fashion industries. Another area of application is in micro fulfillment. Thanks to its flexible and scalable system design, the OSR Shuttle™ Evo adapts well to the different requirements of various sectors and can always provide the optimum support for the process and the business model.

Did you know...
Every year, we produce around 10,000 shuttles at our headquarters, providing the best available quality.

3 great reasons to choose the OSR Shuttle™ Evo

The advantages that come with our flexible, scalable shuttle system are many: Not only does it perform optimally in terms of order processing, it also offers generous space for your growing assortment.

Flexibility
• Scalable system, scalable investment • Performance on demand by changing the number of lifts and shuttles • Dynamic access: Each work station can retrieve any article in the system at any time.
Efficiency
• Robust and low-maintenance • Central warehouse system: Store stock and overstock together • The shuttle system is profitable and powerful in every phase of expansion
Integration
• Fully integrated into the KNAPP software landscape: KiSoft or SAP® EWM by KNAPP • Combinations with goods to-person work stations, robotics and pocket sorter systems • Full overview of the system status as well as the inventory

Kramp beefs up customer service with automated storage system OSR Shuttle™ Evo

The international Kramp Groep with headquarters in Varsseveld, the Netherlands, was founded in 1951 as a one-person operation. Today, Kramp is Europe’s largest specialist for spare parts and agricultural supplies and is on course for strong growth. In keeping with their slogan, “It’s that easy”, smooth logistics and great customer service are the cornerstones of Kramp’s success. For several years, Kramp has been relying on the intelligent automation solutions by KNAPP for its warehouse logistics. In order to support further growth and to further optimize the service for their customers, Kramp selected a new automation solution that utilizes the brand-new OSR Shuttle™ Evo for the distribution center at the company headquarters in Varsseveld.

  • + 500,000 spare parts
  • Shipping across Europe
  • Their promise: Overnight or next-day delivery

Hear the whole story about how Kramp used the OSR Shuttle™ Evo to optimize their processes.

Our customers’ needs are changing, and we’ve got to be even more flexible. The OSR Shuttle™ Evo offers us the flexibility we need. We can pull precise sequences right out of the system. Moreover, the system is data-driven and KNAPP has their own IT. This is what was important to us

Portrait von Jan Frans Berends, Logistics Director bei KRAMP
Jan Frans Berends
Logistics Director, KRAMP

Intelligently integrated: A strong team for efficiency, performance and flexibility in logistics processes

Woman during picking standing in front of an ergonomic goods-to-person work station, the Pick-it-Easy work station from KNAPP, and picking goods from a container. The goods are delivered to the woman using the goods-to-persons (GtP) principle. She is looking at a touch screen that is equipped with the easyUse user interface. This makes work at the work stations easier and optimizes quality and usability. The Pick-it-Easy picking work station improves ergonomics for employees in the warehouse.

OSR Shuttle™ Evo + goods-to-person work stations

Easy picking. A fast shuttle system combined with the ergonomic work stations of the Pick-it-Easy series means that rapid, accurate order processing is assured.

Two autonomous mobile robots, the Open Shuttles, meet in an warehouse environment. The intelligent autonomous mobile robots (AMR) are equipped with sensors so they can safely avoid each other. Each Open Shuttle transports one container with goods. Autonomous mobile robots reliably transport goods within warehouses and companies.

OSR Shuttle™ Evo + autonomous mobile robots

A fetching combination. Pairing our autonomous mobile robots, the Open Shuttles, with the powerful shuttle system gives rise to the system solution OSR Shuttle™ Evo+. This solution provides an added plus in flexibility to warehouse processes.

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View from below of a Dürkopp pocket sorter system conveyor system for sorting and hanging and flat-packed goods at the Czech online retailer mall.cz. Many sorter pockets can be seen from below. The sorter pockets are conveyed with the aid of a pocket sorter system. One item of goods is transported in each sorter pocket. Each sorter pocket in the pocket sorter system is equipped with an RFID transponder. Thus each sorter pocket in the pocket sorter system can be easily retrieved.

OSR Shuttle™ Evo + the pocket sorter system

It’s in the bag. The rapid storage system OSR Shuttle™ combined with our pocket sorter system provide much needed efficiency and performance, in particular for applications in fashion logistics, e-commerce and omnichannel fulfillment.

The Pick-it-Easy Robot picking robot in action. This robot for automatic single-item picking is removing a shirt encased in film from a storage container. This is a difficult task for a robot. This Pick-it-Easy Robot masters bin picking with artificial intelligence, the Covariant Brain.

OSR Shuttle™ Evo + robotics

A sure hand. When combined with the Pick-it-Easy Robot, a fully automated storage picking solution results.

Scalable storage tower for containers, trays and more: Fastbox

The Fastbox is a rapid storage and buffer tower with a lift system. Usually connected to a Pick-it-Easy work station, it perfectly complements a storage system such as the OSR Shuttle™. A Fastbox is incredibly useful as a rapid buffer, for example, buffering

  • Fast-moving articles, to process fast-moving articles from the OSR Shuttle™ Evo
  • Order containers
  • Containers prior to sequencing and sorting, such as for a packing pattern calculation at the work station

Like the shuttle systems, the Fastbox is scalable in size and designed according to the proven principle of parts commonality. It processes containers, cartons and trays. The Fastbox complies with the strictest safety standards in the same way as the OSR Shuttle™ Evo and also has a standard energy concept.

View inside an OSR Shuttle™ at ProServ, connected to Fastbox, the storage and buffer tower with lift system. The Fastbox enables rapid sequencing and supply of goods and orders. Our customer ProServ uses the Fastbox to supply hospitals with food and surgical supplies.

Stacker cranes

Hundreds of our stacker cranes are in operation around the world. Systems using high-bay racking, silo type constructions and designs for use within a hall are available. The stacker cranes store diverse load carriers in single- and multiple-deep racks.

  • Pallets
  • Containers
  • Trays
  • Cartons

The projects we realize have huge dimensions: The rack line systems for pallet stacker cranes can be over 200 m long and 30 m high (roughly 650 by 100 feet). Stacker cranes are also ideal for use in cold-storage and deep freeze areas. Besides efficiently storing goods, the stacker cranes can also supply flow racks when required. Our stacker cranes provide outstanding energy efficiency and intelligent energy management. KiSoft or SAP® EWM by KNAPP handle stacker crane control, completing the all-in-one solution from a single source.

Regalbediengerät (RGB), unser automatisiertes Lagersystem, im Einsatz bei viastore

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