Healthcare logistics: From pallet to pill

A growing range of products, increasing cost pressure and new legal requirements are all posing new challenges to the pharmaceutical supply chain, and consequently to the logistics in healthcare. What’s more, there is increasing need for personalized medication and for healthcare products to be available in a way that is compatible with patients’ everyday life.

We don’t shy away from these challenges, channeling our efforts to create solutions from pallets to pills, and from the contact lens to artificial knees. All over the world, we do our part to create a strong and safe value chain that customers and patients can rely upon. For our more than 1,400 customers in the healthcare business worldwide, we provide support throughout the entire lifecycle of their installations, thereby forming long-lasting partnerships with healthcare institutions and providers in the pharmaceutical, optical, hearing aid and dental areas.

We consider ourselves a high tech partner for the entire logistical value chain, from pallet to pill. We develop system solutions for every step of the way, starting at production and ending at the patient. Healthcare logistics solutions for pre-wholesale and wholesale have always been part of our portfolio.

The patient at the forefront

We are taking completely new directions and putting even more focus on the patients. Get to know our system solutions for the healthcare sector, which we developed with the needs of end customers in mind.

Matthias Dalkner, Martin Steiner and Horst Matzer are the Vice Presidents of the Healthcare Solutions Business Unit. Working with their team, they create solutions for successful automation along the entire value chain in the sectors pharmaceuticals, hospitals, eye care, hearing aids, dentistry and nursing.

Matthias Dalkner, Martin Steiner, Horst Matzer

Vice Presidents Healthcare Solutions
With our commitment and team spirit, we pool our expertise to create efficient, cutting-edge automation solutions. This is how we ensure that you are successful and have a competitive edge in the market.
Zu sehen ist ein mit Pillen gefüllter Einkaufswagen, der auf Dollarnoten steht

Pharma Wholesale

Our Solutions for Wholesalers in the Healthcare Sector

Pharmaceutical wholesale is facing numerous challenges

Zu sehen ist ein Mann der mit dem Stift auf eine Grafik richtet. Die Grafik beschreibt den Mix an Technologien und innovativen Ansätzen für Value Chains, auf den sich Kunden und Patienten verlassen können. Dabei besteht die Anforderung die Komplexität zu verringern.

The main task of pharmaceutical wholesalers is the reliable distribution of pharmaceutical products in the supply chain. However, in addition to supplying the population with medicines and healthcare products, the sector is now facing new challenges.

As a technology partner, we don’t shy away from these challenges and do our part to ensure a value chain that customers and patients can rely on. Our portfolio is a mixture of tried and tested technologies and pioneering solutions, enabling us to optimally accommodate the changes in healthcare logistics.

What is driving the logistics sector?

  • A growing range of products
  • Increasing cost pressure
  • New legal requirements
  • Personalized medication
  • Availability of goods

Shuttle solution for Mediq

Our customer Mediq offers an innovative service concept for healthcare and care products using KNAPP’s highly-flexible goods-to-person solution.

Zu sehen ist die Pick-it-Easy workstation bei Mediq in den Niederlanden

Herba banks on innovative technologies

View of the SDA automated picking machine with A-frame and a central belt for efficient, automated product picking.
To bring more efficiency to their operations, Herba introduced a comprehensive restructuring and expansion project for all their locations, relying on innovative technologies.
0

years of partnership

0

order lines per day

0

checks/h in the Itemizer

Herba Chemosan Apotheker-AG is the largest pharmaceutical wholesaler in Austria. The company specializes in providing full service to pharmacies and offers not only medicine, cosmetics and dietary supplements, but also the items a pharmacy needs for its daily operation.

Expanding existing structures efficiently

Herba started a comprehensive expansion and restructuring project affecting all its locations. With the goal of increasing efficiency, they invested in a number of new technologies: a KNAPP-Store for returns processing, an Itemizer for automatic final checks and an innovative replenishment concept whereby the right item is retrieved from the shuttle system just in time for replenishing the high-speed A-frame picking system. The new solutions are now integrated in SAP® EWM.

Our partnership is characterized by innovation and operative excellence. Continuous investment in the technologization of our business allowed us to assume responsibility even in times of a pandemic. We are proud that we are well equipped, both with software – in our case with SAP® EWM – and technology from KNAPP, making us fit for the future.

Maximilian von Künsberg Sarre
CFO & COO Herba Chemosan Apotheker-AG
A view into the storage aisle at Herba in Vienna. The OSR Shuttle™ provides just-in-time replenishment for the automated picking machines along the central belt.
The automated storage and picking system, the OSR Shuttle™, can be used in various ways for different applications and can be used in different industries such as here in the Healthcare sector.
A view of the Itemizer conveyor belt at Herba in Vienna. It provides a 100 % check of items.
The Itemizer handles the automatic final check at Herba in Vienna.

Project Highlights

  • Just-in-time goods replenishment of the A-frames along the central belt from the OSR Shuttle™
  • KNAPP-Store for automatic returns management
  • Integration into SAP® EWM
  • Innovation: the Itemizer for 100 % checks
Herba Chemosan Apotheker AG, Vienna
Herba Chemosan Apotheker AG, Vienna

Zeroing in on Patient Safety

Zero Defect Warehouse

How to achieve an error-free supply chain

New regulations arising from the FDA’s Drug and Supply Chain Security Act (DSCSA) in the USA and from the Falsified Medicines Directive (FMD) in Europe are creating new requirements for the processes in healthcare logistics, from the production of medicine to its point of sale. Our zero defect warehouse forms the basis for compliance with the law and improving patient protection.

Complete transparency all the way to the patient

The zero defect philosophy is our answer to these requirements. With our zero-defect approach, we use a mix of smart technologies such as the Central Belt System, shuttle solutions, Pick-it-Easy Robot, vision technology or KNAPP-Store along with our KiSoft software package. This combination results in a zero-defect warehouse that unites the highest quality and process reliability with the greatest efficiency. A zero-defect warehouse can fulfil all the requirements related to serialization and lot documentation, making error-free processes a reality in the warehouse and creating long-term value for patients.

Louisiana Wholesale Drug: Innovative solution with Vision technology

Besides using central belt technology including SDA ejectors, Louisiana Wholesale Drug (LWD) is equipped with Vision Item Check, featuring cutting-edge image recognition and processing technology. Vision Item Check combines performance and quality, ensuring that medicines can be seamlessly traced along the entire length of the supply chain. The Track & Trace system can also be used for tracking picked orders from the moment the orders leave the warehouse to the moment they are handed over to the patient.

Highlights of the system solution at LWD

  • Software: KiSoft WCS – controls, monitors and optimizes all processes in the warehouse
  • Paperless picking of prescription medicines and over the counter medicines in manual stations using RF terminals
  • Central Belt System with SDA ejectors picks fast-moving products automatically
  • Handling systems: Prepare orders for shipping fully automatically
  • Vision technology: Quickly and reliably checks single items and records security features, lot information and date marks.

Thanks to Vision Item Check, we can now fulfill the legal requirements for tracking medications. That being said, it will also greatly improve our goods-in procedure, enabling it to keep up with our growth.

Ricky D. Ducote,
CFO & V.P. of Operations, Lousiana Wholesale Drug
Vision Central Belt ermöglicht eine 100%-Kontrolle im automatischen Kommissionierbereich.
Vision Central Belt provides a 100% check in the automated picking area.
Several packs of medicine are conveyed to the Vision Item Check reading device on a conveyor. With Vision Item Check, we offer the right solution for increasing efficiency in the check processes while still fulfilling the highest requirements for quality. Using a camera system for 6-sided reading, Vision Item Check automatically captures and processes security features on packaging, lot information, date marks, or other quality features of the article from 1D and 2D codes.
Data capture from 1D and 2D codes: Vision Item Check raises the efficiency of check processes.

Pharmacy of the Future

Patient Convenience Thanks to Full Service

Full service for the entire customer journey

A 24-hour self-serve terminal, a concept for the omnichannel business model in the pharmacy, is pictured. Customers can pick up their online orders here. The touchscreen is also used for information, to place additional orders, to pay and to receive the purchase.

Over the years, pharmacies have undergone constant gradual change to marry online shopping with brick and mortar pharmacies. Digital prescriptions, e-commerce even in established pharmacies, 24-hour and “self-advice” terminals as well as a new generation of customers with high demands are turning the omni-channel business model in pharmacies into a reality.

 

Nowadays, customers prefer ordering on apps or in the pharmacy’s online store and to pick up their orders at the pharmacy when it’s convenient for them. At the pharmacy, they can also browse through the touchscreen displays and 24/7 terminals, order the items they want, pay for them and take them home straightaway. Through positioning and a well thought-out customer journey, pharmacies can keep up with change, remain agile and innovative.

Pharmacies viewed and aligned holistically

We are partners for the entire healthcare value chain with healthcare logistics solutions extending all the way to the point of sale in the pharmacy. Guaranteed deliveries thanks to fast, efficient processes in wholesale and immediate availability at the local pharmacy contribute to customer satisfaction, with the well-being of the patient as the focal point of all our activities.  The solution portfolio of KNAPP Smart Solutions (previously Apostore) takes a holistic approach to pharmacies. An optimized stockroom, motivated employees, efficient and integrated processes in both back office and front, as well as digital solutions and opportunities for interaction with the customer are important contributions to customer satisfaction.

We view pharmacies as a whole and support our customers beyond the provision of automated Apostore picking systems. Our sophisticated all-in-one solutions boost efficiency in pharmacy management, helping our customers achieve positive results.

Christopher Thielen
Managing Director, KNAPP Smart Solutions GmbH

Hospital pharmacy run by robot technology

View into the aisle of a KNAPP-Store, an intelligent, innovative storage and picking system for automated single item picking. The storage robot in the KNAPP-Store is storing and retrieving medicines. The KNAPP-Store, an automated picking system, is well-suited to pharmaceutical wholesaling.

A high-tech automated picking system at the hospital pharmacy of the University Hospital Graz (LKH Graz) in Austria makes sure that all patients receive their medication on time. Gone are the days when employees had to run through aisles with lists of orders to fetch and prepare medicines for patients or prepare delivery orders. Today, pharmacy logistics is completely automated with high-tech robot technology, which forms the crucial link between material management and transport services.

The many advantages of the high-tech system include less walking for personnel, space-saving storage of the medicines as well as a better organization and overview, for example, through lot traceability.

Mag. Dr. Marianne Leitner
LKH Graz hospital pharmacy

Advantages for the LKH Graz hospital pharmacy

  • Fully automatic storage and picking of 90 % of the medicines stored at room temperature
  • The strain on employees is reduced
  • Reduced waiting times during peak periods
  • The system provides inventory data to the day
  • Error-free stock management and control

Supply of Wards

Logistics for Clinics

How do we make the supply to clinics the best it can be?

The health sector is on the move. While the average length of stay in healthcare facilities is decreasing, the number of patients is on the rise. As a consequence, the demand for personnel is increasing along with cost pressure. The highest levels of hygiene and requirements – such as end-to-end traceability of medicines – also pose new challenges for the healthcare sector. That’s why caring for patients individually and economically is now more important than ever.

The KNAPP Hospital Campus at a glance

The KNAPP Hospital Campus includes several modules providing tertiary services. These modules can be freely combined and supplemented step-by-step.

  • Medication supply
  • Ward supply
  • Central sterilization
  • Food service for risk groups
  • Laundry service

Medicines, ward supplies, food, sterile surgical instruments and much more are all needed in a single healthcare facility. So, why not bundle the various logistical processes of the supply chain and supply healthcare facilities centrally from one location? This is precisely what we achieve with the KNAPP Hospital Campus, raising tertiary supply to an all new level.

Johannes Kompek
Healthcare Solutions, KNAPP AG
Zu sehen ist eine Ärztin, die eine Mutter und ihr Kind anlächelt. Sie hat ein Stethoskop um den Hals.
Zu sehen ist Krankenhauspersonal am Weg durch das Krankenhaus
View inside an OSR Shuttle™ at ProServ, connected to Fastbox, the storage and buffer tower with lift system. The Fastbox enables rapid sequencing and supply of goods and orders. Our customer ProServ uses the Fastbox to supply hospitals with food and surgical supplies.
Fastbox is a rapid storage and buffer tower with a lift system. Usually connected to a Pick-it-Easy work station, it perfectly complements a storage system such as the OSR Shuttle™.

ProServ sets new standards in healthcare logistics

Since 2012, the ProServ organization has relied on KNAPP technologies. ProServ focusses on customer proximity and understanding their needs. This innovative service concept is based on the expertise gained from many years of experience in the healthcare sector.

The KNAPP Hospital Campus for the German customer ProServe is pictured. Every day, 6,000 trays with prepared meals leave directly from the KNAPP Hospital Campus. Surgical instruments can also be prepared at the KNAPP Hospital Campus.
ProServ, a German full-service provider and supplier in the healthcare sector, has already made the KNAPP Hospital Campus a reality.

The KNAPP Hospital Campus today is still in its infancy; however, with a partnership between an outstanding logistician like KNAPP and an expert in clinical structures and processes like ProServ, it offers outstanding competitive prospects.

Hans J. Peglow,
Initiator ProServ
A man can be seen from behind looking after a sterilisation station at the KNAPP supply campus.
At ProServ, a German full-service provider in the healthcare sector, KNAPP Supply Campus is already a reality.